Tuesday, November 16, 2010

Making A Big Deal of Small Wind

When it comes to energy, General Electric is all about big: big coal plants, big nuclear plants, big wind towers. So why would the $183-billion a year industrial conglomerate bother to invest a small amount of money -- just a few million dollars – in a small company that makes wind turbines so small they can be erected in your backyard?

Perhaps because, under the right circumstances, homeowners can make their own wind-generated, low-carbon, electricity for less than it costs to buy power from their local utility. This could turn small wind into a big deal.

Southwest Windpower, the company backed by GE, has made quite a few of those small turbines–more than 140,000 since the company was started back in 1987. The company manufacturers the wind turbines in Flagstaff, Arizona, and in a 50-50 venture with a Chinese partner in Ningbo, China. Revenues were about $24 million last year.

I met Frank Greco, Southwest Windpower's CEO, last month at the GE research center in Niskayuna, N.Y., where GE Capital was showcasing some of its venture investments. GE invested in Southwest Windpower early this year, along with Altira, Rockport Capital Partners, NGP Energy Technology Partners, and Chevron Technology Ventures, Chevron's venture capital arm. Collectively, they invested $10 million.

Greco told me he is grateful for the infusion of cash–particularly since it comes at a momentwhen raising money is very, very hard–but he is even more pleased about getting access to GE's technology and relationships. "They're already working with us on a blade coating," Greco says. "There's a natural synergy between the two companies." Besides, he added, "GE owns billions of dollars of commercial real estate. There's tremendous potential for commercial deployment where it makes sense."

Two factors are now driving Southwest Windpower's growth–generous government subsidies for small wind and a product called the Skystream (above and below, in various settings) that the company introduced three years ago that ties to the electricity grid.

Before then, most small wind turbines were sold for use off the grid. "The market was remote homes, telecommunications sites, offshore oil platforms, even sailboats -- for charging batteries," Greco says. "We've done pilot programs as far away as the Maldive Islands."

Now the uses are much more varied. Wind turbines can be found in backyards, beside small businesses that buy one to attract attention and in parking lots where they are used to power lighting that's on all night. More than 100 elementary and middle schools in Kyoto, Japan, installed Southwest turbines to teach their students about wind energy.

The economics of a backyard turbine look something like this: Fully installed and operational, a 2.4 kW Skystream costs about $12,000 to $15,000. Buyers get a 30% federal investment tax credit as well as state tax credits or rebates that, in some places, bring the after-tax cost down to as little as $5,000 or $6,000. (More than 20 states offer some subsidies.) In places where there are high winds and high electricity prices, that's a bargain.

"In some cases, the payback is less than five years," Greco says."In places where the utility rates are low and the wind resource is low, the payback can be 10 years or more."

Designing small wind turbines is not simple. "The challenge for small wind is that it needs to be productive in relatively low wind environments, where most people live, and on a relatively short tower, about 30 to 45 feet," Greco said. "Plus the turbine is living in an environment where people live. So you have aesthetics and noise emissions that you have to be very aware of."

What's not clear to me is how the costs of generating electricity from small wind turbines compares to the cost of building large wind towers or solar thermal power plants. Wouldn't the utility-scale plants be more efficient, even after the costs of transmission lines are taken into account?

Then again, take a look at the small wind turbines below. They're awfully attractive. You can justify them as kinetic sculptures, with a little electricity thrown in.
By a Maryland church 
                    By a Maryland church
By a Utah restaurant


                                          By a Utah restaurant

By a McDonald's in Fortaleza, Brazil

By a McDonald's in Fortaleza, Brazil

Wind, Solar Top Walmart Food Distribution Center

Wind, Solar Top Walmart Food Distribution CenterBALZAC, AB — The newest Walmart Canada fresh and frozen food distribution center is expected to be 60 percent more energy efficient that Walmart's other centers and is topped by wind turbines and solar panels.

The $115 million, 400,000 square foot facility in Balzac, Alberta, features the company's first foray with vehicles powered by hydrogen fuel cells and with on-site wind turbines and solar thermal panels.

Two 30-kilowatt wind turbines are on the ground of the center, which distributes frozen and fresh goods to 104 stores in western Canada, and 16 solar thermal panels will provide energy for heating water for offices and maintenance.

The refrigeration system in the center includes demand-response capabilities so that it can pull electricity during off-peak times. Ammonia is used as a coolant in the system instead of chlorofluorocarbons like Freon, making the cooling system 33 percent more energy efficient.

To avoid wasting energy from losing cool air, the center's doorways between areas that are different temperatures were designed to have smaller gaps between them and the vehicles that will be going through them, windows were eliminated from dock door designs, electronic monitors were installed to make sure no doors are not accidentally left open, and automatic doorways create air flows that keep air from going into areas with different temperatures.

The warehouse and parking lot are lit by LEDs, which provided an added benefit for refrigerated areas since they don't produce heat like incandescent lights.

Also, the 71 vehicles used to move goods around are powered by hydrogen fuel cells instead of lead acid batteries, halving vehicle-related carbon dioxide emissions.

All together, Walmart Canada expects all of the center's energy features to help it avoid $4.8 million in energy expenses over five years.

Balzac distribution center - Courtesy Walmart